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ResMerge: Residual Policy Learning and Merging for Continual Adaptation of Pre-trained Robot Policies

2026-10-30 12:33:47
Kefei Zhu, Lingyun Xu, Yue Xin, Xiaoqi Li, Caixin Guo, Xincheng Du, Yuanpei Chen, Yaodong Yang, Hao Dong

Abstract

Continual adaptation to new tasks is essential for robots deployed in the real world, but adapting pre-trained policies remains challenging due to parameter growth and the need for continual demonstration collection. Parameter-Efficient Continual Fine-Tuning (PECFT) isolates task-specific updates, but adapter-per-task designs require demonstrations and grow with the task set. We propose ResMerge, a two-stage framework that learns mergeable residual policies atop a frozen pre-trained policy: residual reinforcement learning (RL) acquires task-specific corrections without additional expert demonstrations during adaptation, and parameter-space merging consolidates compatible residuals to reduce stored parameters. We introduce Residual-Field Consistency (RFC), a simple, bounded, and interpretable metric that assesses compatibility in residual action-field space by comparing correction direction and magnitude. Experiments on LIBERO across two backbones and on a real-world Franka robot show improved continual learning performance over strong PECFT baselines, while selective merging reduces the residual-parameter footprint. Project website: this https URL.

Abstract (translated)

URL

https://arxiv.org/abs/2610.41663

PDF

https://arxiv.org/pdf/2610.41663.pdf


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